Compressed Gas Safety Training

Gas Use

Handling and Control Information
It is important to observe all handling precautions, and to use the correct pressure and flow control equipment.  The choice of suitable equipment is dependent on the gas supply pressure, the chemical and physical properties of the gas, the gas purity, and other users' requirements.

  • Installations handling flammable gases should be grounded to minimize the risk of sparks due to static discharge.  Flash arrestors should be used where appropriate.
  • Installations handling hygroscopic corrosive gases such as anhydrous hydrogen chloride must be provided with a means of purging.  An adequate device or control to prevent the backfeed of liquids, gases or other contaminants into the container must also be incorporated.
  • Before using the gas, read all label information and the data sheets associated with the use of that particular gas.
  • Before attaching cylinders to a connection, be sure that the threads on the cylinder and the connection mate, and are of a type intended for gas service.
  • The threads and mating surfaces of the regulator and hose connections should be cleaned before the regulator is attached.  Wipe the outlet with a clean, dry, lint-free cloth.  Particulate can clog the regulator filter (if so equipped) or cause the regulator to malfunction.
  • Always use the proper regulator for the gas in the cylinder.  Check that the CGA numbers match, and always ensure that the regulator appears sound before attaching it to a cylinder.  If the connections do not fit together readily, the wrong regulator or a defective regulator is probably being used.
  • Attach the regulator securely with the secondary valve closed and preferably with the regulator flow backed off (counterclockwise) before opening the cylinder valve wide.
  • Do not permit oil or grease to come in contact with cylinders or their valves, or with regulators or flow controls.  Oil or grease should especially be avoided with containers of oxidizing gases.
  • Cylinders containing oxygen or oxidizing gases, e.g., chlorine, (empty or full) should be separated from cylinders containing flammable gases by a minimum distance of 20 feet or by a barrier at least 5 feet high having a fire-resistance rating of at least one-half hour, e.g., a concrete block wall.
  • Do not store oxidizing gases near flammable solvents, combustible materials or near unprotected electrical connections, gas flames or other sources of ignition.
  • Always use a cylinder wrench or other tightly fitting wrench to tighten the regulator nut and tube connections.  Use "backup" wrenches to minimize stress on tubing and fittings where appropriate.
  • Teflon tape should never be used on cylinder connections or tube-fitting connections where the gas-tight seal is to be made by a metal to metal fitting Use Teflon tape only on pipe threads where the seal is made at the threads.  All other connections have metal to metal face seals or gasket seals.
  • Open cylinder valves SLOWLY. Point the valve opening away from yourself and other persons. Never use a wrench or hammer to open or close a hand wheel type cylinder valve. If the valve is frozen and cannot be operated by hand, return the cylinder to the vendor.
  • Before a regulator is removed from a cylinder, close the cylinder valve and release all pressure from the regulator.
  • Never completely empty a "rented" gas cylinder, rather discontinue use of the cylinder when it has at least 25 PSIremaining.  Mark the cylinder so that others know that it is nearly empty, e.g., write " MT" on the back of the tag or a piece of tape and stick it on the cylinder.  Close the valve and secure the cylinder valve protective cap and outlet cap or plug, if used.