The Physics Instrument Shop at Purdue The Physics Instrument Shop at Purdue

Instructions for Manual Mill Operation

A Physics Instrument Shop Instructional Guide

by

James Corwin

 

CONTENTS

 

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .. .3

Helpful Tips for Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 3

Things to consider before you start cutting . . . . . . . . . . . . . . . . . . . .. . . . . . . .3

Types of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 3

Illustrations of tools needed, finished part, and X&Y axis . . . . . . . .. . . . . . . . .4

Step 1 - Starting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 5

Step 2 - Sizing the stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 3 - Milling two 1/8" x 1/4" grooves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Step 4 - Center drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...22

Step 5 - Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Step 6 - Tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Step 7 - Deburring and cleaning up the stainless steel. . . . . . . . . . . . . . . . .39

Step 8 - Returning tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .39

Step 9 - Cleaning up the mill and surrounding area . . . . . . . . . . . . . .. . . . . .39

Click below to view these related documents

Rules for the Faculty Shop
Instructions for Manual Lathe Operation
Instructions for Manual Mill Operation

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