The XENON1T TPC is the largest of its kind, being about 1 m high and 1 m in diameter. It is to house more than 2 tons of xenon in liquid form, and consists of two photomultiplier (PMT) arrays, a field cage, Teflon reflectors, top and bottom support rings and electrode grids. The field cage is made of Teflon pillars that support 74 copper field shaping rings, connected via two resistor chains. The field shaping rings, optimised via detailed electrostatic field simulations, have rounded edges and are to ensure a highly uniform drift field for electrons over the whole volume of the TPC, designed to be 1 kV/cm. The inner surfaces of the Teflon reflectors are shiny, polished with a special diamond tool, to maximally reflect the 178 nm scintillation photons, and thus to optimise the overall light yield of the dark matter detector.
During a few sunny weeks in September 2015, a major part of the TPC, including the two support rings, the field cage, the reflectors and the bottom PMT array (without PMTs, consisting of a large copper and two Teflon structures), was carefully assembled in a high bay laboratory on Campus Irchel at the University of Zurich. The main goals were to rehearse the assembly procedure before the final installation work under clean room conditions, to discover and fix any potential small imperfections, and to slowly cool down the entire structure to -100 C, the planned operational temperature of the detector.
The picture shows members of the XENON team at the University of Zurich, immersed in the assembly work. The copper field shaping rings, a few connecting resistors, the Teflon pillars, the top and bottom support rings as well as the empty PMT array can be seen. Because the final top support ring, made out of stainless steel, was not yet available at this time, an aluminium mock up version was used.
The tests proceeded smoothly, apart from a minor design issue with the reflectors, that was carefully fixed by the Zurich workshop team within a few days. After all parts were assembled, and the reflectors, which are long, interlocking Teflon panels, were inserted into their final positions, the TPC was lifted with a crane with the help of a support structure attached to the top aluminium ring, as seen in the second picture. It was first moved to the side, then slowly immersed into a large, empty stainless steel dewar that could easily house the entire TPC.
Now the cold tests could finally start. The temperature inside the dewar was lowered over more than 14 hours to -100 C, and kept stable within 2%. Besides the slow rate of cooling down, a uniform temperature across the TPC was essential to prevent any non-uniform contractions of materials. This was achieved with cold nitrogen gas, four fans and two heaters placed on the bottom of the dewar, below a heavy aluminium support plate. It was monitored with 10 sensors, placed at various heights: 4 on the Teflon pillars, 4 in the middle of the TPC, inside the nitrogen gas, and 2 on the bottom of the dewar. As expected, the whole TPC had contracted by about 1.4% once it reached the final, low temperature. After a slow warm up period to room temperature, the initial dimensions were regained, and no structural damages could be observed.
On a foggy, cold morning at the end of September, the whole structure was disassembled again. The components parted in various directions: the PMT array to MPIK Heidelberg where the PMTs are to be installed, the Teflon structures to Münster where they will be cleaned in a dedicated facility, and the copper rings directly to the Gran Sasso laboratory. All parts will be thoroughly cleaned using dedicated recipes for each type of material, to avoid radioactive impurities on, or just below the surfaces, making it into the detector. They will finally come together in a clean room above ground at Gran Sasso, to be assembled into what will soon become the core of the XENON1T experiment.